Basic Info.

Model NO.: CGF3060
Function:Reaction Pressure Vessel
Material: Steel
Storage Medium:Compressed Air
Pressure Level:Low Pressure (0.1MPa&#8804;p<1.6MPa)
Effective Diameter:3000mm
Working Length:6000mm
Design Pressure:1.2MPa (12bar)
Design Temperature:250 &#186;C
Heating Mode:Electric/Natural Gas/Thermal Oil
Control Mode:Electric/Natural Gas/Thermal Oil
Control Software:Tpc (Thermal Processing Control )
Working Medium:Compressed Air or Nitrogen
Trademark:HTMA or OEM
Specification: CGF3060
Origin:Changzhou, China

Product Description

    Applications of HTMA Composite Autoclave

The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. In fact, the quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization.The reliability and the precision of the cycles which can be obtained with HTMA autoclave, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.

TPC (Thermal Processing Control) Software

HTMA composite autoclave equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis, and so on.

Technical Advantages Of HTMA Composite Autoclave

1.No Annular Duct
Conventional autoclaves have an annular duct that is used to transfer air from the rear of the autoclave to the front. This air duct requires a larger pressure vessel and increase some extra ducting sheet metal .These factors will cause the high energy consumption on heating and cooling, increasing the use cost of customer’s.
HTMA composite autoclave does not require an annular air-duct and instead utilizes the floor as the forward air delivery system. It has a Sieve-Ventilation slots system in the rear and front of the autoclave. This unique design feature reduces the pressure vessel diameter by 100-150mm when compared to a conventional autoclave. This reduction in size and the elimination of the inner air duct reduces operating heating costs, pressurization costs, and equipment price.

2.Unique heating and cooling systems under the floor
In conventional autoclaves, the heater and cooling exchanger typically mounted at the rear of the autoclave. This rear-mounted approach requires the autoclave pressure vessel to be up to 1.5m longer to accommodate the components and the transition ducting at least.
The HTMA composite autoclave on the other hand incorporates floor-mounted heaters and cooling exchangers and therefore eliminates the need for the additional vessel length. This feature allows the HTMA autoclave’s vessel to be much shorter than the vessel used for a conventional autoclave. This positively impacts operational costs by reducing the amount of heating required and the amount of pressurization gas used for a standard cycle.

3.Advantage of Sieve-Ventilation slots system
HTMA composite autoclave utilizes Sieve-Ventilation slot panels to straighten and balance air flow in the autoclave.
Sieve-Ventilation slots are full-area, flow adjusting panels that facilitate the balancing and straightening of the air flow at the front and rear of the autoclave prior to entering/exiting the working volume. Unlike conventional autoclaves, an composite autoclave with Sieve-Ventilation slot technology has no dead-spots and therefore provide near 100% useable volume for your parts. The overall result is unequalled temperature uniformity down the entire length of the autoclave and uniform heating and cooling of your valuable part load.

4.Advanced Structure of Door Sealing ring
Using ceramic fiber channel segregation, and a special cooling system

5.Fully sealed circular motor fan
Fully sealed special motor, bearings with SKF high-temperature series. The structure is easy to maintenance and , no oil leakage, no air leakage!

No. Description Unit Specifications and Parameters
1 Effective Working Diameter mm 3000
2 Effective Working Length mm 6000
3 Autoclave Track Distance mm 1960
4 Track height( from floor to Track plane) mm 890
5 Design Pressure Mpa 1.2
6 Max. Working Pressure Mpa 1.05
7 Max. Pressurization Rate (average) bar/min 0.6
8 Max. Depressurization Rate (average) bar/min 0.6
9 Safety valve exhaust Mpa 1.15
10 Design Temperature &#186; C 250
11 Max. Working Temperature &#186; C 230
12 Max. Heating Rate(Air average) &#186; C/min 4
13 Max. Cooling Rate (Air average) &#186; C/min 4
14 Thermal load during test Kg 3500kg steel
15 Temperature uniformity at steady state &#186; C &#177; 3
16 External shell temperature at max. temperature &#186; C < 60
17 Quick openning Door Mode —- hydraulic
18 Working Medium —- Compressed Air
19 Heating Mode —- Electric(Convection+Radiation )
20 Heater —- inconel tubular heaters
21 Heating Power KW 378
22 Quantity of Circulating Fan Motor Set 1
23 Power of Circulating Fan Motor KW 55
24 Thermocouple type —- Type K  or J
25 Air Temperature Thermocouples Piece 1
26 Part Temperature Thermocouples Piece 20
27 Quantity of Pressure Transducer Piece 1
28 Vaccum Lines Piece 10
29 Quantity of Vacuum Probe Piece 10
30 PLC-controlled valves on each vacuum line Vacuum and Vent
31 Min. Vacuum Pressure Mpa -0.08
32 Standard Control Mode PLC+PC
33 Control Software Thermal Processing Control (TPC)
34 Insulation Type Internal
35 Insulation Material fiber
36 Insulation Thickness mm 100
37 Insulation Sheet metal Stainless Steel or Aluminized Steel
38 Working environment temperature &#186; C Min. -20&#186; C, max +45&#186; C
39 Working environment humidity < 60%
40 Power supply 220/380VAC, 3P+N+PE, 50/60Hz
41 Weight Kg 33680

From the HTMA Team, with 15 Years of Experience on Manufacturing and Exporting.